Optimization of wort production for brewing rice malt using commercial enzymes and barley malt

Artit Kongkaew (1), Chokchai Wanapu (1), Neung Teaumroong (1), ULAIWAN USANSA (2)
(1) Suranaree University of Technology, Maung Nakhon Ratchasima, Thailand; (2) Kasetsart University, Bangkok, Thailand

Rice has been used in brewing for a long time, but with limited content due to the neutral, empty flavor of rice and its low protein content; therefore, malting of rice grain was proposed as an alternative method to improve flavor and add enzymes for increasing soluble nitrogen. The present experiment aims to increase the rice ratio for lager beer production by using malted rice grain and adding heat-stable α-amylase and nutrease in the wort production step. The response surface methodology (RSM) through face center composite design (CCD) was selected to examine the effects of the four variables: germination time of rice (X1), ratios of rice malt (X2), α-amylase (X3), and protease added content (X4) in three levels. Small-scale mashing of 26 experiments was carried out with mashing temperature programmed as follows: 45°C×10 min, 50°C×60 min, 63°C×40 min, and 95°C×60 min. Germination time of rice, rice malt ratio, amount of α-amylase, and protease were expressed as the independent variables. The analysis of variances indicated that α-amylase was essential for extraction and improved the filtrate volume due to the saccharification activity, whereas bacterial protease and germination time of rice malt were not affected to extract content and filtrate volume when α-amylase was supplemented. Rice malt ratio influenced filtrate volume; 75% rice malt mashed with 0.25 g of malt α-amylase supplement per 100 g illustrated the maximum filtrate volume. Addition of bacterial protease increased the amount of wort FAN. However, germination time of rice demonstrated the most impact on wort FAN. Malt from the fifth day of germination could be mashed at 90% wt/wt with both enzymes at 0.4 g of malt per 100 g and illustrated the appropriate wort for brewing. High rice ratio wort was successfully formulated; therefore, an appropriate yeast strain and fermentation process should be considered in further work.

Ulaiwan Usansa holds a Ph.D. in biotechnology.


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