Brewing with low-phytate barley malt—Increased mineral availability for improved fermentation

AARON MACLEOD (1), Bill Legge (2), Rob McCaig (3), Michael Edney (1)
(1) Canadian Grain Commission, Winnipeg, MB, Canada; (2) Agriculture and AgriFood Canada, Brandon, MB, Canada; (3) Canadian Malting Barley Technical Centre, Winnipeg, MB, Canada

Minerals are essential for continuous yeast growth, a requirement for efficient fermentation, and their requirements increase when fermenting worts with high gravity or high levels of adjunct. Availability of minerals can be reduced in barley by phytic acid, or phytate, a chelating agent present in barley, which is involved in binding and precipitation of minerals. Low-phytate barley was originally developed to increase nutritional availability of minerals for humans and farm animals but potential benefits for brewing led to development of a doubled-haploid population from the cross between AC Metcalfe and a reduced-phytate barley mutant. This study determined the impact of brewing with the low-phytate barley malts on wort mineral availability and fermentation performance. Barley from normal and low-phytate doubled-haploid bulks, based on bulk segregant analysis, and parents were grown in multiple locations during each of two growing seasons. Malts made from regular and reduced-phytate barley were brewed in a 3-hL brewery using maltose syrup as adjunct, to bring the starting gravity to 14°P. The worts and resulting beers were analyzed for minerals using atomic absorption spectroscopy. Acidity and pH were also measured to determine the effect of changes in free phosphate ions on buffering capacity of wort. Average levels of zinc increased from 0.1 ppm in normal worts to 0.3 ppm in low-phytate worts. Magnesium levels also increased on average from 125 to 135 ppm. Zinc and magnesium are both necessary for yeast growth, and can be limiting to fermentation. While no differences were found in the levels of copper between low- and normal-phytate worts, iron levels did increase from 0.1 to 0.3 ppm. Elevated levels of iron can have a negative effect on flavor and foam stability. Acidity and buffering capacity of worts were unaffected by the low-phytate trait, despite the anticipated increase in free phosphate ions. Increased fermentation efficiency was demonstrated in the pilot brewery and also in laboratory-scale testing. Adjunct fermentations with low-phytate malt used more zinc, and achieved better attenuation than malt with normal phytate levels. Low-phytate lines are being pursued for release as commercial malt barley varieties.

Aaron MacLeod joined the Canadian Grain Commission in 2005 and is currently a chemist in the Applied Barley Unit of the Grain Research Laboratory. The unit provides quality assurance for malting barley grown in western Canada and conducts research on factors affecting malting barley quality and measurement methods. Aaron holds a B.S. degree in chemistry from the University of Western Ontario and has been a member of ASBC since 2008. He has participated in the collaborative study of numerous methods and is currently the chair of two technical subcommittees. Aaron is also the secretary of the Canadian Prairie Section of AACC International.

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